Monday, September 12, 2016

Homer Laughlin China: New FOUNDRY – From Concept to Creation


If you haven’t seen the renaissance happening at the Homer Laughlin China Company, chances are the rock you are under doesn’t have Wi-Fi. Homer Laughlin has always been a name and brand long-revered in the tabletop industry, but with new faces and ideas sprouting up every day, you can feel the HLC Dinnerware brand growing forward, fed by creative thinking and innovation.

We recently took a trip to the aptly titled Fiesta Drive in Newell, West Virginia to visit Homer Laughlin and see first-hand just how they are adapting and changing for the future. We have to tell you… they’re on to something, as evidenced by their new FOUNDRY product line.
On its surface FOUNDRY looks like just your everyday cast iron cookware… but that’s the key, its surface.


“Pete [Wicks, Vice President of Homer Laughlin] came to me and said Mike, can you make something that looks like cast iron? I said we’d give it a try. We get requests all the time for things we that we’ve never made before… don’t know if we can make them. So we looked at it and started working on it with our glaze engineer Tim Quinlan,” said Homer Laughlin's Michael Tkach.

Michael Tkach is the Director of Ceramic Engineering at the Homer Laughlin China Company. It’s a title that takes on a lot of different responsibilities, but one of his most intriguing roles was being tasked to make every day ceramic dinnerware look and feel like cast iron. Or as he put it “the illusion of cast iron."

He went on to say, “When you look at cast iron, it’s got a beady surface to it, a texture, because it all comes from the sand. So that was something that we had to figure out how to mimic, because that’s an integral part of cast iron.”

But that wasn’t the only challenge Mike and Tim faced.

The politics of picking the right color can be a tricky one. In the beginning there was much speculation about how far they’d push the FOUNDRY line. A company like HLC is known for their colors, so naturally there had to be discussions about just what colors they should use. Eventually they decided to stay true to their source material and stuck with a black. Something that again, wasn’t easy to nail.


“There are so many different variations of blacks to choose from. Red black, brown black, yellow black, etc. So in order to develop the black used in FOUNDRY we brought in cookware from home and found cast iron fixtures around the factory. Then we just took spent time looking at them and running them through a spectrometer until we got a color we thought best represented that classic cast iron black.”

The end result? Well, we think they nailed it.

Upon first glance at something like their FOUNDRY Frying Pan Server, chances are you’d mistake it for a cast iron pan. If you ran your hands across the surface, you’d still might not know any better. Its not until you lift it and realize how light it is, that the wizardry of it all strikes you. Something Tkach was adamant about. “You know what the issues are with cast iron, rust and weight. So why not have something that looks just like it but have it also be even more functional for serving purposes?”, says Tkach.

FOUNDRY is a Hall China line, made right here in the United States, with new pieces constantly being added to the collection. For more on FOUNDRY click the link below!

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